Pulse tube refrigerator

The Pulse tube cryocooler is a developing technology that emerged largely in the early 1980's with a series of other innovations in the broader field of Thermoacoustics. In contrast with other cryocoolers (eg Stirling cryocooler and Gifford-McMahon cooler), this cryocooler can be made without moving parts in the low temperature part of the device. The lack of moving parts makes the cooler suitable for a wide variety of applications.

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Uses

Pulse Tube Cryocoolers have been used in industrial applications such as semiconductor fabrication and in military applications such as for the cooling of infrared sensors.^[1] Pulse tubes are also being developed for cooling of astronomical detectors where liquid cryogens are typically used, such as the Atacama Cosmology Telescope.^[2] Pulse tubes will be particular useful in space-based telescopes where it is not possible to replenish the cryogens as they are depleted. It has also been suggested that pulse tubes could be used to liquefy oxygen on Mars.^[3]

The ice cream manufacturer Ben and Jerry's invested in a related thermoacoustic cooling technology, funding a pilot thermoacoustic ice-cream refrigerator project in New York City. The technology's environmentally clean alternative to chemicals used in conventional freezers is attractive to Ben and Jerry's. ^[4]

Description

Here the so-called Stirling-type single-orifice pulse-tube refrigerator will be treated operating with an ideal gas (helium) as the working fluid. Figure 1 represents the Stirling-type single-orifice Pulse-Tube Refrigerator (PTR). From left to right the components are:

• a compressor, with a piston moving back and forth at room temperature T_H;
• a heat exchanger X₁ where heat is released to the surroundings;
• a regenerator consisting of a porous medium with a large specific heat;
• a heat exchanger X₂ where the useful cooling power is delivered at the low temperature T_L;
• a tube, often called "the pulse tube";
• a heat exchanger X₃ at room temperature where heat is released to the surroundings;
• a flow resistance (often called orifice);
• a buffer volume (a large closed volume at practically constant pressure).

The part in between X₁ and X₃ is thermally insulated from the surroundings, usually by vacuum. The cooler is filled with helium at a pressure in the range from 10 to 30 bar. The pressure varies gradually and the velocities of the gas are low. So the name "pulse" tube cooler is very misleading since there are no pulses whatsoever in the system.

How it operates

The piston moves periodically from left to right and back. As a result the gas also moves from left to right and back while the pressure goes up and down in the system. If the gas from the compressor space moves to the right it enters the regenerator with temperature T_H and leaves the regenerator at the cold end with temperature T_L, hence it gives off heat to the regenerator material. On its return it takes up this heat again.

The performance of the cooler is determined mainly by the quality of the regenerator. It has to satisfy conflicting requirements: it must have a low flow resistance (so it must be short with wide channels), but the heat exchange should also be good (so it must be long with narrow channels). The material must have a large heat capacity. At temperatures above 50 K practically all materials are suitable. Bronze or stainless steel is often used. For temperatures between 10 and 50 K lead is most suitable. Below 10 K one uses magnetic materials which are specially developed for this application.

The thermal environment of a gas element near X₂, that moves back and forth in the system, changes when it passes the heat exchanger. In the regenerator and in the heat exchanger the heat contact between the gas and its surrounding material is good. Here the temperature of the gas is practically the same as of the surrounding medium. However, in the pulse tube the gas element is thermally isolated, so, in the pulse tube, the temperature of the gas element varies with the pressure.

Look at figure 2 and concentrate on gas elements close to X₃ (at the hot end) which move in and out the pulse tube. A gas element that flows into the tube does so when the pressure in the tube is low (it is sucked into the tube via X₃ coming from the orifice and the buffer). At the moment it enters the tube it has the temperature T_H . Later in the cycle it is pushed out the tube again when the pressure inside the tube is high. As a consequence its temperature will be higher than T_H . In the heat exchanger X₃ it releases heat and is cooles to the ambient temperature T_H .

At the cold end of the pulse tube there is the opposite effect: here gas elements enter the tube via X₂ when the pressure is high with temperature T_L and return when the pressure is low with a temperature below T_L. They take up heat from X₂ : this gives the desired cooling power!

Performance

The so-called Coefficient Of Performance ξ (COP) of coolers is defined as the ratio between the cooling power and the compressor power P. In formula . For a perfectly reversible cooler ξ is given by the famous relation

(1)

which is also called the Carnot COP. However, a pulse-tube refrigerator is not perfectly reversible due to the presence of the orifice which has flow resistance. Therefore equation (1) does not hold. Instead the COP of an ideal PTR is given by

.

(2)

Comparing relations 1 and 2 shows that the COP of PTR’s in lower than of ideal coolers indeed.

Comparison with other coolers

In most coolers gas is compressed and expanded periodically. Well-known coolers as the Stirling coolers and the popular Gifford-McMahon coolers have a displacer that ensures that the cooling (due to expansion) takes place in a different region of the machine than the heating (due to compression). But, due its cleaver design, the PTR has not such a displacer. This means that the construction of a PTR is simpler, cheaper, and more reliable. Furthermore there are no mechanical vibrations and no electro-magnetic interferences.

History

The PTR is invented by Mikulin in 1984^[5]. He reached a temperature of 105 K. Soon after that PTR’s became better due to the invention of new variations^{[6][7][8][9][10]}. This is shown in figure 3 in which the lowest temperature for PTR’s is plotted as a function of time.

At the moment the lowest temperature is below the boiling point of helium (4,2 K). Originally this was considered to be impossible. For some time it looked as if it would be impossible to cool below the lambda point of ⁴He (2,17 K), but the Low-Temperature group of the Eindhoven University of Technology managed to cool to a temperature of 1,73 K by replacing the usual ⁴He as refrigerant by its rare isotope ³He. Later this record was broken by the Giessen Group that managed to get even below 1.3 K. In a collaboration between the groups from Giessen and Eindhoven a temperature of 1.2 K was reached by combining a PTR with a superfluid vortex cooler^[11].

Prospects

The COP of PTR’s at room temperature is low, so it is not likely that they will play a role in domestic cooling. However, below about 80 K the COP is comparable with other coolers (compare Eqs.(1) and (2)) and in the low-temperature region the advantages get the upper hand. For the 70K- and the 4K temperature regions PTR’s are commercially available. They are applied in infrared detection systems, for reduction of thermal noise in devices based on (high-T_c) superconductivity such as SQUID's, and filters for telecommunication. PTR’s are also suitable for cooling MRI-systems and energy related system using superconducting magnets. In so-called dry magnets coolers are used so that no cryoliquid is needed at all or for the recondensation of the evaporated helium. Also the combination of cryocoolers with ³He-⁴He dilution refrigerators for the temperature region down to 2 mK is attractive since in this way the whole temperature range from room temperature to 2 mK will be easier to access.

See also

• Cryocooler

References

1. ^ Development of the Pulse Tube Refrigerator as an Efficient and Reliable Cryocooler (2000)
2. ^ About ACT (official site)
3. ^ Pulse Tube Oxygen Liquefier
4. ^ Chilling at Ben & Jerry's : Cleaner, Greener
5. ^ E.I. Mikulin, A.A. Tarasov, and M.P. Shkrebyonock, Low-temperature expansion pulse tubes, Adv. Cryo. Eng., 31 (1984) 629
6. ^ S. Zhu, P. Wu, and Z. Chen, Double inlet pulse tube refrigerators: an important improvement, Cryogenics, 30 (1990) 257;
7. ^ Y. Matsubara and J.L. Gao, Novel configuration of three-stage pulse tube refrigerator for temperatures below 4 K, Cryogenics, 34 (1994) 259;
8. ^ G. Thummes, C. Wang, S. Bender, and C. Heiden, DKV-Tagungsbericht 23, Jahrgang Band I , (1996) 147;
9. ^ M.Y. Xu, A.T.A.M. de Waele, and Y.L. Ju, A pulse-tube refrigerator below 2 K, Cryogenics, 39 (1999) 865;
10. ^ Y. Matsubara, Proc. of the 17th Int. Cryogenic Eng. Conf.,(Institute of Physics Publishing, 1998) 11.
11. ^ I.A. Tanaeva, U. Lindemann, N. Jiang, A.T.A.M. de Waele and G. Thummes, Superfluid Vortex Cooler, Advances in Cryogenic Engineering 49B, 1906-1913 (2004)