Diode-pumped solid-state laser

Diode-pumped solid-state (DPSS) lasers are solid-state lasers made by pumping a solid gain medium, for example, a ruby or a neodymium-doped YAG crystal, with a laser diode.

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DPSS lasers have advantages in compactness and efficiency over other types, and high power DPSS lasers have replaced ion lasers and flashlamp-pumped lasers in many scientific applications.

Coupling

The wavelength of the laser diodes is tuned by means of temperature to produce an optimal compromise between the absorption coefficient in the crystal and energy efficiency (low as possible pump photon energy). As waste energy is limited by the thermal lens this means higher power densities compared to high-intensity discharge lamps.

High power lasers use a single crystal, but many laser diodes, arranged in strips (multiple diodes next to each other in one substrate) and stacks (stacks of substrates). This diode grid can be imaged onto the crystal by means of a lens. Higher brightness (leading to better beam profile and longer diode lifetimes) is achieved by optically removing the dark areas between the diodes, which are needed for cooling and delivering the current. This is done in two steps:

1. The "fast axis" is collimated with an aligned grating of cylindrical micro-lenses.
2. The partially-collimated beams are then imaged at reduced size into the crystal. The crystal can be pumped longitudinally from both end faces or transversely from three or more sides.

The beams from multiple diodes can also be combined by coupling each diode into an optical fibre, which is placed precisely over the diode (but behind the micro-lens). At the other end of the fiber bundle, the fibers are fused together to form a uniform, gap-less, round profile on the crystal. This also permits the use of a remote power supply.

Some numbers

High power laser diodes are fabricated as bars with multiple single strip laser diodes next to each other. Each single strip diode typically has an active volume of

and depending on the cooling technique for the whole bar (100 to 200) µm distance to the next laser diode.

The end face of the diode along the fast axis can be imaged onto strip of 1 µm height. But the end face along the slow axis can be imaged onto a smaller area then 100 µm. This due to the small divergence (hence the name: 'slow axis') which is given by the ratio of depth to width. Using the above numbers the fast axis could be imaged onto a 5 µm wide spot.

So to get a beam which is equal divergence in both axis, the end faces of a bar composed of 5 laser diodes, can be imaged by means of 4 (acylindrical) cylinder lenses onto an image plane with 5 spots each with a size of 5 mm x 1 mm. This large size is needed for low divergence beams. Low divergence allows paraxial optics, which is cheaper, and which is used to not only generate a spot, but a long beam waist inside the laser crystal (length = 50 mm), which is to be pumped through its end faces.

Also in the paraxial case it is much easier to use gold or copper mirrors or glass prisms to stack the spots on top of each other, and get a 5 x 5 mm beam profile. A second pair of (spherical) lenses image this square beam profile inside the laser crystal.

In conclusion a volume of 0.001 mm³ active volume in the laser diode is able to saturate 1250 mm³ in a Nd:YVO₄ crystal.

Common DPSS processes

The most common DPSS laser in use is the 532 nm wavelength green laser pointer. A powerful (>200 milliwatt) 808 nm wavelength infrared laser diode pumps a neodymium doped yttrium orthvanadate (Nd:YVO₄) crystal which produces 1064 nm wavelength light. This is then frequency doubled using a nonlinear optical process in a KTP crystal, producing 532 nm light. Green DPSS lasers are usually around 20% efficient, although some lasers have been reported to be 35% efficient. In other words, a green DPSS laser using a 2.5 W pump diode would be expected to output around 500 mW of 532 nm light.

Blue DPSS lasers use an extremely similar process, except that the 808 nm light is being converted to 946 nm light, which is then frequency-doubled to 473 nm. Because of the lower gain for the materials, blue lasers are relatively weak, and are only around 3% efficient.

Yellow lasers use an even more complicated process. A 808 nm pump is used to generate 1,064 nm and 1,342 nm light, which is summed to become 593.5 nm. Yellow lasers are about as efficient as blue lasers, but due to their complexity and costs, most yellow DPSS lasers are only around 1% efficient.